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Hydronic Heating ServiceS ProdUct guide. Construction Automotive Industry. Reece Product Code: BROCREH PDF

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Hydronic Heating ServiceS ProdUct guide Reece Product Code: BROCREH100.1 Construction Automotive Industry Hydronic Heating ServiceS the SySteM Drawing on over 50 years experience
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Hydronic Heating ServiceS ProdUct guide Reece Product Code: BROCREH100.1 Construction Automotive Industry Hydronic Heating ServiceS the SySteM Drawing on over 50 years experience in the plumbing and heating industry across the globe, REHAU has developed a comprehensive hydronic heating solution that systematically addresses the needs of designers, installers, builders and homeowners alike. REHAU Hydronic Heating is an integrated system consisting of the world class RUATHERM S and RAUTITAN PE-Xa piping systems or RAUTITAN stabil composite pipe, solid brass and modular polymer manifolds, numerous floor systems to meet almost any installation challenge, and flexible and sophisticated control systems to maximise the complete system performance. The system consists of: - Pipe - Manifold - Floor system - Controls - Accessories PiPe - Secure and robust piping (PE-Xa) system - Maximum protection against corrosion with EVOH oxygen barrier - More than 50 years of expected service life - Up to 90 C or 6 bar (600 kpa) operating conditions 10 year warranty* Manifold - Flexible solution for all installations - pre-assembled or modular system - Slim line design for fixing in narrow wall spaces floor system - Tacker Sheet EPS insulation board is a fast and simple clipping system, which provides superior performance for the user - Heat Diffusion plates provide the perfect solution for suspended timber joist construction - Floating Floor pre-routed insulation board system ensures the perfect pipe installation and excellent response time - Suitable for new built or renovation projects Maximise system response * conditions apply 2 Control - Simple set-up ensure each job is completed safely and with minimal time - Comprehensive range of modern design room thermostats with a variety of functionality specifically designed for underfloor heating! - Universal Flow Temperature Control plus optimal outdoor sensor for optimised efficiency accessories - Simple, secure and reliable compression sleeve jointing technology - RAUTOOL professional range of manual, battery and electric hydraulic tool kits to suit every installer's needs. - New RAUTOOL A3, RAUTOOL A-Light 2 1 tool, 1 Fitting, 1 connection... all applications REHAU Hydronic Heating Service is suitable for residential as well as commercial and industrial projects, such as: Cold stores Residential buildings Airports Churches Car dealer showrooms Universities 3 table of contents 1. floor systems Page Pipe... 5 Brass Manifolds... 6 Polymer Manifold... 7 Manifold Accessories Wet System Dry System Controls Thermostats and Zone Control Flow Temperature Control MX PX 3. accessories Conduit and Fittings 1. FLoor SySteMS PiPe rautherm s PN 20 RAUTHERM S pipe is made from peroxide-crosslinked polyethylene (PE-Xa) with an oxygen barrier. Article Size m/coil m/length Package (m) Coil x Straight Length rautitan pink pipe PN 20 RAUTITAN PINK pipe is made from peroxide-crosslinked polyethylene (PE-Xa) with an oxygen barrier. Article Size m/coil m/length Package (m) Coil Straight Length x / x x / x x / x x / x x / 108 rautitan stabil pipe Multi-layer pipe consisting of self-supporting pressure resistant inner layer of cross-linked polyethylene; middle layer of butt welded aluminum and polyethylene outer coating. Durable heat resistant primer provides superior adhesion performance ensuring the three layers behave as one over the service life. Article Size m/coil m/length Package (m) Coil Straight Length PN 20 MUlti layer x x x x x x x x UniverSaL PiPe for plumbing and heating applications Note: Other pipe lengths are available for projects. Please check with your local REHAU Sales Office for availability. PN 20 MUlti layer Excellent long term pressure resistance Multi-layer: PE-X/Al/PE Superior temperature performance (-10 C to 100 C) German engineered PE-Xa pipe Oxygen barrier for corrosion protection 5 1. FLoor SySteMS BraSS ManiFoLd Brass manifold system HKV-d solid Brass Solid brass manifolds delivered pre-assembled and ready to install. Comprising 2 x 1 flow and return sections mounted on galvanised brackets. Well engineered robust construction and slim dimensions facilitate fixing in narrow wall spaces. (For connection to pipe, see manifold unions on page 10). Circuit screw connections ¾ external thread euro-cone for polymer or multi-layer pipes. In the context of constantly improving our products, REHAU have been able to improve the flow meter manifolds. Individual circuits can now be closed off by turning the heads of the flow meters. Each manifold set includes: - Combined flow meter and quick-stop - 2x 1 isolating ball valves with washers - 2x combination isolating / venting and drain valves with washers - Galvanised brackets with sound insullation inserts - Labels for identifying circuits - 1x balancing key - 1x set of fixing screws Brass flow meter manifold system 1 - HKV - D 2 (2 port) Brass flow meter manifold system 1 - HKV - D 3 (3 port) Brass flow meter manifold system 1 - HKV - D 4 (4 port) Brass flow meter manifold system 1 - HKV - D 5 (5 port) Brass flow meter manifold system 1 - HKV - D 6 (6 port) ) Brass flow meter manifold system 1 - HKV - D 7 (7 port) Brass flow meter manifold system 1 - HKV - D 8 (8 port) ) Brass flow meter manifold system 1 - HKV - D 9 (9 port) Brass flow meter manifold system 1 - HKV - D 10 (10 port) ) Brass flow meter manifold system 1 - HKV - D 11 (11 port) Brass flow meter manifold system 1 - HKV - D 12 (12 port) 1) Non-standard item in Australia and New Zealand. Please check with your local REHAU Sales Office for availability. Solid brass Pre-assembled on brackets Two-sided manifold connection possible Slim dimensions facilitate fixing in narrow wall spaces 6 1. FLoor SySteMS PoLyMer ManiFoLd Polymer manifold system 1) pressure pressure loss REHAU introduces a NEW modular polymer manifold for the ultimate onsite flexibility. Arrange any combination of blocks to achieve the desired number of ports. Individual modules are made of reinforced fibreglass and thermal resistant polymer material with integrated air chambers. To differentiate between inlet and outlet, modules are available in red and blue. Operating temperature from -20 C to +90 C. Supply module with integrated shut-off, change over to actuator possible. Return module with integrated, adjustable flowmeter, lead-sealable cap. Connection block with 1½ exernal thread, 1 internal thread, 4 additional ½ holes for air vent, fill and drain valve, thermometer. Service connection right or left possible. Circuit screw connections ¾ male thread euro-cone for polymer or multi-layered compound pipes. Polymer Manifold Component Matrix No. Description Article Minimum Quantity 1. Polymer inlet block - red x per loop 2. Polymer return block - blue x per loop 3. Threaded rod M8 x 1,000 mm x per manifold 4. M8 nuts *...only supplied in set... 4x per manifold 5. Universal wall holder * x per manifold 6. End plates *...only supplied in set... 2x per manifold 7. Connection blocks *...only supplied in set... 2x per manifold 8. Plug ½ male thread * x per manifold 9. Manual air vent ½ male thread * x per manifold 10. Fill and Drain valve G½ with hose connection ¾ * x per manifold 11. Ball valve 1½ union nut x 1 female thread * x per manifold Identification plate with plastic holder set, 20 pcs * x per manifold 12. Temperature gauges *...only supplied in set Ball valve ¾ union nut x ¾ male thread (euro-cone) Hexagon key SW5 (to operate 1½ and ¾ ball valves) x per * Available in Connection set ) Non-standard system in New Zealand. Please check with your local REHAU Sales Office for availability. -20 to +90 C Temperature resistant Low pressure loss Lightweight Reduced heat loss 7 1. FLoor SySteMS PoLyMer ManiFoLd Manifold inlet block - red Single module with shut-off, manual regulation, O-ring seal and pressure tested Manifold inlet block 1 - red with O-ring seal Suitable for cooling application Manifold return block - blue Single module with flowmeter, lead-sealable cap, O-ring seal and pressure tested Manifold return block 1 - blue with red indicator threaded rod Threaded bar M8 x 1,000 mm galvanized for manifolds up to 17 circuits Threaded rod 1 - M8 (Dia) x 1,000 mm (L) Connection set 4 for polymer manifold modules living Includes: - 2x Connection blocks - 2x End plates - 4x Nuts M8-1x set Universal holder (without installation kit) - 2x Manual air vents ½ - 2x Plugs ½ - 2x Fill and Drain valve G½ with hose connection ¾ - 2x Ball valves 1½ union nut x 1 female thread - 2x Temperature gauges - 20x Identification plates Connection set 4 for 1 polymer manifold modules 8 Ball valve with ¾ union nut x ¾ male thread (euro-cone) To manually shut off individual manifold circuits Ball valve with G¾ union nut 1 x G¾ B male thread (euro-cone) fill and drain valve with hose connection ¾ Fill and Drain valve G½ B 1 with hose connection ¾ Ball valve 1½ union nut x 1 female thread To shut off the service connection Ball valve G1½ union nut 1 x G1 female thread Manual air vent ½ male thread Manual air vent G½ B 1 male thread 9 1. FLoor SySteMS PoLyMer ManiFoLd Plug ½ male thread Plug G½ B male thread 2 Universal wall holder Universal wall holder to 115 mm (H) 1 set of 2x brackets Hexagon key sw5 To open or close the ball valve 1½ and ¾ union nut, see page Hexagon key SW5 1 Circuit identification plate set living 20x printed tags (kitchen, bathroom, etc.) Circuit identification plate set 1 / 10 - set of 20 pcs 10 1. FLoor SySteMS ManiFoLd accessories Manifold unions for rautherm s and rautitan pink Brass manifold union to connect RAUTHERM S and RAUTITAN pink pipe to manifold systems, include split brass ring and compression nut. Integral fitting/insert design provides positive clamping and sealing action with split compression ring. Bag/Box Manifold unions 10 / x 2.0 mm / 16 x 2.2 mm Manifold unions 10 / x 2.8 mm Manifold unions for rautitan stabil Brass manifold union to connect RAUTITAN stabil pipe to manifold systems, include insert with O-ring, polymer olive, polymer separator and compression nut Manifold unions for RAUTITAN 2 / 100 stabil x 2.6 mm Manifold unions for RAUTITAN 2 / 100 stabil - 20 x 2.9 mm in-line thermometer ¾ euro-cone connection In-line thermometer 1-0 to C Pressure gauge G¼ Pressure gauge G¼ 1-0 bar to 10 bar 11 1. FLoor SySteMS Wet SySteM tacker floor system 2) The Tacker Floor System consists of a pipe fixing Tacker sheet, edge insulation strip, staples, a staple gun and an expansion joint. Due to its robust features it is suitable for use with liquid screed. Maximise system response tacker sheet The printed laying grid allows for greater flexibility and accuracy during installation. (m 2 ) Roll Tacker sheet 12 m (L) x 1 m (W) x 25 mm (H) - 25 mm (H) EPS SL-R - SL-grade (70 kpa compressive stress acc. AS ) Note: Other grades and thicknesses are available on request. * dependent on local conditions reduce downward losses up to 50%* edge insulation strip Made from closed cell PE foam, with a self-adhesive strip on back and foil flap, prevents moisture and water from the screed reaching the EPS floor insulation. (m) Roll Edge insulation strip 25 / (W) x 180 (H) mm 2) Non-standard system in New Zealand. Please contact your local REHAU Sales Office for availability. 12 Pipe fixing staple Pipe fixing staples fasten the pipe firmly to the panel. Their optimum retaining force prevents the pipes from floating Pipe fixing staple for 16/17 mm pipe, grey Pipe fixing staple for 20 mm pipe, black tacker staple gun MUlti The staple gun allows quick and easy fastening of the pipe to the panel. Holds up to 90 staples Tacker staple gun MULTI 1 - for 16/ mm staples expansion joint profile Expansion joint is utilised to provide a thermal break between adjoining heated screeds and/or controlled zones. Metre Expansion joint profile 1.2 / (H) x 10 (W) x 1,200 (L) mm Maximum zone control tape for floor system tacker Tape for proper adhesion of REHAU Tacker sheets. Article Tape for Floor System Package mm (W) x 66m (L) 1 / 6 13 1. FLoor SySteMS Wet SySteM raufix system 1) no tools The RAUFIX system consists of RAUFIX rails, made from Polypropylene with a pipe lift of 5mm and the RAUFIX staples to ensure firm seating of the RAUFIX rail in the floor. Pipe can be installed in either single or double meander style. raufix rail The RAUFIX rail is available without barbs, for pipe securing on concrete parts and also with barbs to ensure exact securing in insulation panels. Both rails feature connectors which are moulded into the RAUFIX rail enabling connection of the pipe bracket without tools. Hooks on the top retaining clips of the rail guarantee firm clipping of the pipe. Securing at the connector enables reliable and quick connection of the 1m RAUFIX rail. An installation spacing of 5cm and multiples is possible. / metre RAUFIX rail 16/17 10 / 900 (without barbs) -1,000mm (L) x 50mm (W) RAUFIX rail 16/17 10 / 900 (with barbs) -1,000mm (L) x 50mm (W) raufix staple The specially formed barbs of the RAUFIX staple ensure firm seating of the RAUFIX rail in the floor. / piece RAUFIX staple mm (L) x 20mm (Tip Spacing) 1) Non-standard item in Australia and New Zealand. Please check with your local REHAU Sales Office for availability. 14 1. FLoor SySteMS dry SySteM diffusion plate system The Diffusion Plate system consists of aluminium heat transfer plates with pipe guide grooves for clip-in attachment of the pipe and integrated break points, which ensures rapid laying and saves installation time. This system is a perfect solution for new build and for refurbishments, due to its low weight suitable for suspended timber floors on joists. Suitable for pipe outer diameters 16mm. no tools low HeiGHt Suitable for new build & refurbishment double heat diffusion plate Article Description Pipe Spacing Package Double heat diffusion plate 200 mm centre 1 / 10-1,000 x 390 mm ) Double heat diffusion plate 200 mm centre 1 / x 390 mm triple heat diffusion plate Article Description Pipe Spacing Package ) Triple heat diffusion plate 130 mm centre 1 / 10-1,000 x 390 mm 1) Non-standard item in Australia and New Zealand. Please check with your local REHAU Sales Office for availability. Lightweight no tools No tools required Lateral heat distribution across entire area low HeiGHt Low height 15 1. FLoor SySteMS dry SySteM floating floor system 3) The Floating Floor system is intended for use with dry screed elements. The panels are made from expanded polystyrene EPS and are CFC-free. They feature factory-laminated heat diffusion aluminium profiles on the top side for inserting RAUTITAN pink pipe and maximising the transverse heat distribution. Each panel includes interlocking edges for secure and quick installation. Suitable for pipe outer diameters 16mm. straight panel (1,000 x 500 x 30 mm) Article Description Pipe Spacing Package Size / ) Straight panel 125 mm centre 1 / 10-1,000 x 500 x 30 mm ) Straight panel 250 mm centre 1 / 10-1,000 x 500 x 30 mm end panel (250 x 500 x 30 mm) Article Description Pipe Spacing Package ) End panel 125 mm centre 1 / x 500 x 30 mm ) End panel 250 mm centre 1 / x 500 x 30 mm transition panel (250 x 375 x 30 mm) Transition panels are used for redirection of the heating pipes near bordering walls. Article Description Pipe Spacing Package ) Transition panel mm centre 1 / x 375 x 30 mm 3) Non-standard. Extended lead-time. Please contact your local REHAU Sales Office. 16 fill panel (1,000 x 500 x 30 mm) Fill panels are intended for the following areas: before the manifold; near projections, columns, ventilation outputs; empty areas with a non-squared ground plot ) Fill panel (1,000 x 500 x 30 mm) 1 / 16 - blank, no grooves Groove cutter The groove cutter is used to cut individual pipe guides into the fill panels on construction site ) Groove cutter V 1 edge insulation strip Made from closed cell PE foam, with a self-adhesive strip on back and foil flap, prevents moisture and water from the screed reaching the EPS floor insulation. (m) Roll Edge insulation strip 25 / (W) x 180 (H) mm 3) Non-standard. Extended lead-time. Please contact your local REHAU Sales Office. Low height Minimal construction height Suitable for timber floors Suitable for new built and refurbishments 17 2. controls thermostats and Zone control room thermostat adr-ufh The ADR-UFH is a stand-alone electronic binary temperature controller for heating systems with one control loop. The ADR-UFH features one internal and one external NTC temperature sensor input and one binary output relay switching up to 1.5A. Cost saving option with Economy functionality and set point limitations. A detailed parameterization is possible with the use of a simple configuration routine. Clock and time schedule functions. Blue backlight for LCD. () Room Thermostat ADR-UFH V adr-ufh actuator 230V The actuator allows individual control of circuits by opening and closing the corresponding isolating valve on the manifold. The actuator is controlled by room thermostat ADR-UFH ADR-UFH actuator V, for 1 brass manifolds ADR-UFH actuator V, for 1 polymer manifolds 18 raumatic M - zone control system The RAUMATIC M zone control system is a sophisticated electronic control system which has been specifically designed to give optimum and accurate control of underfloor heating systems. Specifically designed for underfloor heating raumatic M terminal plate This universal terminal plate must be used with all REHAU RAUMATIC M room thermostats. For easier installation, all cable connections can be made prior to sliding on the thermostat body. () RAUMATIC M terminal plate 1 - backplate Note: Terminal plate is not included with thermostats. Please order separately. raumatic M thermostat: standard The RAUMATIC M Standard is a room thermostat to control actuators using pulse width modulation. This type of control offers excellent and precise control response. Temperature can be selected in steps equivalent to ¼ of a degree Celsius. Installation and connection is done using the pre-installed RAUMATIC M terminal plate to which the thermostat can be be plugged at any time. Fixed set-back temperature of 4ºC. Can control up to 5 actuators. () RAUMATIC M thermostat: Standard 1-24 V raumatic M thermostat: Comfort As standard, additionally adjustable set-back temperature (e.g. at night) of 2 C to 6 C. Local override of operating mode dictated by master thermostat. Available settings: - Slave mode (operates dictated by master) - Permanent set-back - Permanent day mode () RAUMATIC M thermostat: Comfort 1-24 V raumatic M thermostat: Comfort with external sensor As comfort. Fixed set-back level for room temperature of 2 C. Additionally 3m long external floor temperature sensor. Two operating modes: - Combi Mode: Control of room temperature and simultaneous independent control of minimum floor temperature - Single Mode: Control of minimum floor temperature ONLY () RAUMATIC M thermostat: Comfort with ext. sensor 24V, incl. 3m sensor and terminal back plate 1 Note: Minimum floor temperature can be set between 15 C and 28 C. in Combi Mode selected minimum floor temperature will be maintained even if pre-set room temperature is reached. 19 2. controls thermostats and Zone control raumatic M thermostat: Control As comfort, additionally detachable and fully programmable time clock with up to 6 individual 'ON' / Setback time settings. Can be used as a master for Standard or Comfort thermostats. () RAUMATIC M thermostat: Control 1-24 V raumatic actuator 24V The actuator allows individual control of circuits by opening and closing the corresponding isolating valve on the manifold. The actuator is controlled by room thermostat Standard / Comfort / Control RAUMATIC actuator - 24 V, for 1 brass manifolds RAUMATIC actuator - 24 V, for 1 polymer manifolds raumatic distribution controller The RAUMATIC distribution controller is the centre of the RAUMATIC M zone contro
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